What if it were possible to operate elastomer injection moulding machines in the same way as they do now, but with less power and resource consumption? This is no longer a dream but is now a reality: MAPLAN machines increase productivity and reduce energy consumption with proven success. In addition, our technology helps make your employees‘ workload easier and more efficient to produce the best products for your business. We offer several MAPLAN+ benefits in comparison to conventional injection moulding technology.

More productive with efficient processes

At MAPLAN, automation is used to supplement the latest technology in those much-needed areas in order to make production processes as cost-effective as possible. MAPLAN technology makes it possible to create versatile ways in which to optimise the production process according to the individual requirements of our customers:

• Minimal pressure loss with the MAP.fifo injection unit
• More flexible and productive with MAPLAN automation solutions
• Process optimisation with the MAP.commander C6 controller

Economical with innovative solutions

• Higher process speed and increased traverse speeds
• Modular design guarantees solutions for all requirements and budgets
• Modulares Design schafft Lösungen für alle Anforderungen und Budgets
• Long service life with tried and tested technologies and high-quality components
• Most compact footprint on the market: up to 50 per cent less space required on the production floor
• Particularly attractive cost-effective standard models

We do the hard work for you

• Maintenance-friendly design: Sophisticated door systems allow easy accessibility
• Many models – ONE control unit: MAP.commander C6 with comprehensive standard functions for control and documentation across all MAPLAN machines

In-time with optimal processes

• In-time Production with high process accuracy:
  high component quality, fast production and minimum rejects or waste
• Easy-to-use technology for experts:
  MAP.fifo injection unit for large processing window, best possible repeat accuracy, optimum shear heating and therefore maximum cure speed
• Mimise process fluctuations:
  MAP.commander C6 visualises processes and makes monitoring easy.

Energy-efficient & resource-conserving production

• MAP. cooldrive servo drive: up to 50 per cent less power consumption and no cooling required
• MAP.fifo injection unit: Significantly less material wastage during cleaning or compound changes
• The quietest machine on the market: Silent operation with MAP.cooldrive & MAP.dci
• MAP.dci: Intelligent, consumption-dependent control of the temperature control units

Clever solutions for smart manufacturers

• Higher productivity with the access to ‘industry 4.0’ and digitisation
• Control of robotics, automation solutions and external peripheral devices with one controller: MAP.commander C6
• Data export for MES and BDE systems: with Euromap77 interface and OPCuA data protocol

MAPLAN-Maschinen steigern die Produktivität und senken den Energieverbrauch mit nachweislichem Erfolg. Um die Wirtschaftlichkeit Ihrer Produktion zu steigern, liefert MAPLAN eine Vielzahl an MAPLAN+ Benefits im Vergleich zu herkömmlicher Spritzgießtechnologie. Gleichzeitig schaffen wir vielfältige Möglichkeiten, den individuellen Produktionsprozess unserer Kunden zu optimieren:

Wirtschaftlich mit innovativen Lösungen

• Mehr Output mit höherer Prozess-Geschwindigkeit
• Lange Lebensdauer durch den Einsatz solider Technologien und hochqualitativer Bauteile
• Kompakteste Stellfläche am Markt: bis zu 50 Prozent weniger Platzbedarf in der Produktionshalle
• Modulares Design schafft Lösungen für alle Anforderungen und Budgets

Vorsprung durch Vereinfachung

• Wartungsfreundliches Design mit einfacher Zugänglichkeit
• Viele Modelle – nur eine Kontrolleinheit: Der MAP.commander C6 steuert und dokumentiert mit einer Vielzahl von Standard-Funktionen
• Flexibel mit einer Vielzahl von individuellen Einstellungsmöglichkeiten von Prozessparametern

In-time mit gesteigerter Produktivität

• Stabile Prozesse: Hohe Teilequalität, rasch produziert, mit geringstem Ausschuss
• MAP.fifo Spritzeinheit sorgt für ein breites Verarbeitungsfenster, bestmögliche Wiederholgenauigkeit, optimale Schererwärmung und somit auch maximale Vulkanisationsgeschwindigkeit
• Prozessschwankungen  reduzieren: Der MAP.commander C6 visualisiert Prozesse und vereinfacht das Monitoring

Nachhaltig mit energieeffizienter Produktion

• MAP. cooldrive Servoantrieb: Bis zu 50 Prozent weniger Stromverbrauch,  Ölkühlung entfällt
• MAP.fifo Spritzeinheit: Bis zu 30 Prozent weniger Materialabfall bei Reinigung bzw. Mischungswechsel
• Die leiseste Maschine am Markt: geräuscharmer Betrieb mit dem MAP.cooldrive
• MAP.dci: Intelligente, verbrauchsabhängige Regelung der Temperiergeräte

Clevere Lösungen für smarte Produzenten

• Support von Schnittstellen für Industry 4.0 & Digitalisierung
• Zentrale Ansteuerung von Robotern, Automatisierungslösungen und externen Peripheriegeräten
• Datenexport mit Euromap77 Schnittstelle & OPCua für MES & BDE Systeme

What if it were possible to operate elastomer injection moulding machines in the same way as they do now, but with less power and resource consumption? This is no longer a dream but is now a reality: MAPLAN machines increase productivity and reduce energy consumption with proven success. In addition, our technology helps make your employees‘ workload easier and more efficient to produce the best products for your business. We offer several MAPLAN+ benefits in comparison to conventional injection moulding technology.

At MAPLAN, automation is used to supplement the latest technology in those much-needed areas in order to make production processes as cost-effective as possible. MAPLAN technology makes it possible to create versatile ways in which to optimise the production process according to the individual requirements of our customers:

• Minimal pressure loss with the MAP.fifo injection unit
• More flexible and productive with MAPLAN automation solutions
• Process optimisation with the MAP.commander C6 controller

Economical with innovative solutions

• Higher process speed and increased traverse speeds
• Modular design guarantees solutions for all requirements and budgets
• Modulares Design schafft Lösungen für alle Anforderungen und Budgets
• Long service life with tried and tested technologies and high-quality components
• Most compact footprint on the market: up to 50 per cent less space required on the production floor
• Particularly attractive cost-effective standard models

We do the hard work for you

• Maintenance-friendly design: Sophisticated door systems allow easy accessibility
• Many models – ONE control unit: MAP.commander C6 with comprehensive standard functions for control and documentation across all MAPLAN machines

In-time with optimal processes

• In-time Production with high process accuracy:
  high component quality, fast production and minimum rejects or waste
• Easy-to-use technology for experts:
  MAP.fifo injection unit for large processing window, best possible repeat accuracy, optimum shear heating and therefore maximum cure speed
• Mimise process fluctuations:
  MAP.commander C6 visualises processes and makes monitoring easy.

Energy-efficient & resource-conserving production

• MAP. cooldrive servo drive: up to 50 per cent less power consumption and no cooling required
• MAP.fifo injection unit: Significantly less material wastage during cleaning or compound changes
• The quietest machine on the market: Silent operation with MAP.cooldrive & MAP.dci
• MAP.dci: Intelligent, consumption-dependent control of the temperature control units

Clever solutions for smart manufacturers

• Higher productivity with the access to ‘industry 4.0’ and digitisation
• Control of robotics, automation solutions and external peripheral devices with one controller: MAP.commander C6
• Data export for MES and BDE systems: with Euromap77 interface and OPCuA data protocol